HexBox - Modular, Stackable and Customizable storage system

HexBox, for all your storage needs.

Small storage needs. 

If you need another size, please request, and I can upload that as well! I will occasionally update the model and mark the changes below so you can check if what you missed matters to you. 

Right now, the sizes available:

40 x 40 x 80 (mm)

Coming up 

60 x 60 x 80 (mm)

Updates:

- Added a baseplate for the boxes. The baseplate makes sure the boxes do not move at all and are fixed. The baseplate is for 5 boxes at the moment. Use it if you want! (Also makes assembly easier and the final box sturdier)

- Improved the connecting hexes, chamfered edges, and increased the size a tiny bit. Now it should be easier to assemble, but snug even without glue. 

Size:

The box is designed to be 40 mm x 40 mm x 80 mm (W x H x L). It has a wall thickness of 2 mm, with tolerances of 0.4 mm, which means it should print fine with any printer. The inside box dimensions are the same, just the dimension - wall thickness * 2 - tolerance * 2. Hex holes are 4 mm radius (8 mm diameter) and the hex fits are 3.9 mm. Depending on your printer tolerance, the hex connect might need to be adjusted. The side connect is double the wall thickness so 4 mm and the flush connect is the same as the wall thickness, 2 mm.

Use / Assembly

Print the case and the inside box. If you want to connect multiple boxes, print the hexagonal "side connect" (which is a hexagon with a radius 0.1 mm smaller than the holes) and connect it to the side or on the top or bottom of the box. Snap two boxes together, done!

You can connect as many boxes as you want, either stacked on top of each other or placed alongside each other. Use multiple connects for better adherence. For a permanent solution, glue can be used. 

If you are done adding boxes and want to cover the holes, use the "Flush Connect" and consider adding some glue as well.

Design Concept

This hexagonal grid design is both visually appealing and functional, allowing for a reduction in material use and weight while maintaining structural integrity. The use of contrasting colors enhances its aesthetic value.

Purpose

The object serves as a modular storage unit, capable of keeping small items organized. Its stackable design makes it versatile for various arrangements. I personally use it for component storage, but it can be used to store anything that fits.

Printing Recommendations

Print with PLA or PETG to ensure durability. Supports shouldn't be necessary if you orient the parts correctly. I do recommend printing with variable layer height, precise Z-height and walls so that the holes match the hex connects as well as they can.

Print info

Uses about 22 g of filament for the outside case, 22 g for the inside, and for 4 side connects and flush connects about 1 g. A set of all these can be printed in about 1.5 h, depending on the printer and settings.

NOTE:

This design is also parametrized, meaning that if you want any other size, it is possible. Please make requests and let me know about any struggles or improvement ideas you might have.

Thank you for all the support! If you like this model, check out the other designs I’ve created on my profile.

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