ROUTER COPING SLED

ROUTER COPING SLED

This model is a coping sled for use on your router table. It excels at holding parts and is a must when routing rails and styles for panel door assemblies.

I was looking at purchasing one but they are priced at over 100$. I designed one that can be made for a fraction of this price.

• The router sled features:
• An adjustable stand-off bar (to vary the distance between the sled and router fence);
• Twin lock down clamps;
• A lock bar to ensure the workpiece does not move;
• Large ergonomic handles for securely gripping and guiding the sled.

The model is offered for both metric and imperial hardware. Lengths of bolts and screws are approximates and do not require to be exact.

For imperial hardware you will need:

• 4x 1-4 20 nuts (for the lock knobs and the offset bar)
• 2x 1-4 20 x 1 inch bolt (for the lock knobs for the offset bar)
• 2x 1-4 20 x 1.25 inch bolt (for the main body and lock bar)
• 2x 5-16 18 x 2.5 inch bolt FULLY THREADED (for the lock down clamp)
• 2x 5-16 18 nuts (for the lock down clamp)
• 8x no.8 x 1 inch wood screws (for the lock down bars and secure the sacrificial wood piece)
• 1x no.8 x 1.5 inch wood screw (for the vertical handle)
• 2x 7/8 washers (for the lock bar)
• Glue for the horizontal handle

For the metric hardware

• 4x M6 nuts (for the lock knobs and the offset bar)
• 2x M6 x 25mm bolt (for the lock knobs for the offset bar)
• 2x M6 x 35mm bolt (for the main body and lock bar)
• 2x M8 x 65-70 mm bolt FULLY THREADED (for the lock down clamp)
• 2x M8 nuts (for the lock down clamp)
• 8x 4mm x 25mm wood screws (for the lock down bars and secure the sacrificial wood piece)
• 1x 4mm x 35 mm wood screw (for the vertical handle)
• 2x 22mm or larger washer (for the lock bar)
• Glue for the horizontal handle

ASSEMBLY

A gif assembly is included with the photos and a zip file with photos is also included.

3d printing

The parts are easy to print and very little support is required.

3D PRINTING

PRINT SETTINGS

IMPORTANT I upload a print setting files for all my models. The print settings has the parts positioned for correct printing with support painted.

I strongly recommended you use my print setting file. If not, I will not be able to assist you if there is an issue when printing. From experience, many of the issues with printing my models are on account of users not using my print settings.

3D PRINT SETTINGS

I use the following settings and materials to print this model:

Infill % : 15% (no need for more)

Nozzle diameter: 0.4 mm

Layer height: 0.2 mm standard

Walls: The model is set for 2 walls. 

Material: PLA or PETG

ABOUT ME

I enjoy creating 3d models that others can use and appreciate. It is a very fun pastime. I find it very rewarding to see my models downloaded and printed. I put lots of thought, time and effort to create each model print out multiple iterations to make sure it works just right.

If you liked my model and wish to encourage me please give it a like. If you wish you can also help me with my filament costs. You can also use the discount codes listed below. You will save and I get a small commission for certain purchases. Thank you.

DISCOUNT AND AFFILIATE CODES FOR PRINTER AND FILAMENT

I am continuously trying to get discount codes from various manufacturers. Unlike many affiliate links these give discounts on purchases and are more difficult to obtain. In my requests I ask that they give me the codes with the most discounts for users even if it means a smaller commission.

HOW TO USE THE CODES

1.      You need to CLICK ON THE AFFILIATE LINK. The links are usually set up by countries/regions.

2.      Add the items you want to purchase

3.      Enter the DISCOUNT CODE at checkout. The codes vary by month and saving – so check back each month for the latest offers.

4.      You can only use ONE CODE so be certain to enter the one with the most discount 

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